onacruse, within the last 2 to 3 years, the WTS has transferred large chunks of the printing up to Wallkill...the books I believe and other products as well as expanding the printing there.
*** w05 12/1 p. 11 A Testimony to Love, Faith, and Obedience ***
2004: All printing, binding, and shipping operations in the United States consolidated at Wallkill.
*** yb05 pp. 12-13 Highlights of the Past Year ***
April 29, 2004: After 84 years of continuous printing, Brooklyn printery is closed down. New printery is at Wallkill.
*** yb05 pp. 22-24 Highlights of the Past Year ***
All printing, binding, and shipping operations in the United States were consolidated at Wallkill, New York, during 2004. The general plan and concept were presented to the town planning board on August 6, 2002. A public hearing was held on September 3, after which final approval was granted. At the annual meeting of the Watch Tower Bible and Tract Society of Pennsylvania on October 5, 2002, an announcement was made that the Governing Body had approved the consolidation at Wallkill. Two new MAN Roland Lithoman rotary presses were ordered, and the additional building to house them was scheduled to be ready by February 2004.
How could this mammoth project be accomplished in just 14 months? The brothers looked to Jehovah to direct matters and to move individuals to offer themselves willingly. This confidence was not misplaced. Site work commenced in February 2003, and the addition to the printery was ready by September. The first of three existing presses at Wallkill was dismantled and relocated to the new extension in December. The two new presses arrived in April and May 2004 and began production in June and July. All five presses were fully operational by September.
Previously, the bindery occupied 11 floors in three buildings of the Adams Street complex in Brooklyn. Now the entire bindery is located on one floor at Wallkill and occupies 58 percent less space. Paperback bookbinding began in July 2004. Later that month, the first hardcover books came off the new bindery line, which is over a quarter of a mile [400 m] long and consists of 33 machines connected by 70 conveyors. Book parts are handled just once, at the start of the line. Running at 120 books per minute, the hardcover line requires only 25 operators—a 66 percent reduction in personnel. The entire bindery became fully operational in October 2004.
As of November 2004, the new Wallkill Shipping Department has been processing congregation literature requests by means of a new computerized system that occupies 45 percent less space than its predecessor in Brooklyn. Computers calculate the size of the shipment and select the appropriate carton. A half-mile-long [800 m] conveyor transports each order to a special platform where consignments are prepared for shipment. A drive-through area gives local congregations convenient access to pick up their orders.